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Advanced Polymer Solutions  has fine-tuned
a unique process of
chemical grafting which
allows manufacturers to permanently add or
improve the performance of polystyrene while
retaining its existing characteristics. This
process involves substrate activation, and the
attachment and polymerization of monomers
that contribute the desired properties onto the
backbone of the substrate using safe, effective
organic chemicals. Because a covalent bond is
formed, the molecularly bonded formulation is
permanent and cannot be leached, even under
severe conditions.
Polystyrene grafting can be
added to the resin or used as a coating
improving it's properties. If your product is
polystyrene, chemical grafting can improve the
physical, mechanical, thermal, electrical,
chemical and gas permeation of
polystyrene

Molecular formula         (C8H8)n
Melting point         ~240 °C[1] (decomposes at lower T)
Thermal conductivity         0.033 W/(m·K) (foam, ρ 0.05 g/cm3)[2]
Refractive index (nD)         1.6; dielectric constant 2.6 (1 KHz – 1 GHz)
[3]

Related compounds
Related compounds         Styrene (monomer)
polystyrene

Chemical Grafting can alter the properties of
polystyrene giving your product an edge on your
competitors.

How it works:

Polystyrene
Product Enhancements

)        Activation: free radical formation
substrate activator
MOH_________  MC*


2)        
Chemical Bonding of monomers:
MO
(CH2 — CH)n
x        x = functional group that changes with
each
monomer and determines the property


3)        Formation of small polymer side chains: n =
controlled chain length of monomers (same or varied)


4)        The reaction is then terminated with a specific
formulation ingredient so that all reactive components
are exhausted.

Our
monomers can be added to the resin or developed
as a coating.

Polystyrene Properties

APS is located in Port Washington, New York, occupying 10,000
square feet of laboratory and production areas. Our facilities are
fully equipped with testing apparatus, homogenizer, centrifuge,
mixer, extruder, coater, industrial filter, UV system and salt spray
chamber.

Laboratory and Manufacturing Facilities

polycarbonate_footer

Grafted Plastic Properties

Oxygen/moisture barrier, chemical resistance, UV/ozone
resistance, increased structural strength,
nonflammability/low smoke emission, adhesion to inks/paints
or other materials, bactericidal, etc. onto Polystyrene.
Advanced Polymer Solutions
99 Seaview Boulevard,
Port Washington, NY 11050
(516) 621-5800 ‎
Email: info@advancedpolymersolutions.com

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We have successfully grafted such properties as abrasion resistance, chemical resistance, flame resistance, UV
resistance,
oxygen and moisture barrier, increased structural strength, adhesion to other materials, and flavor barrier onto
numerous
plastics such as Acrylic, Acetal, Acrylonitrile-butadiene styrene (ABS), Polyamide imide, Cellulose acetate, Cellulose
butyrate, Ethylene vinyl acetate (EVA), Ethylene vinyl alcohol (EVOH), Kapton, Polyamide (Nylon),
Polyethylene terephthalate (PET), Polybutadiene styrene (PBS), Polytetrafluoroethylene (TEFLON), Polyvinylchloride
(PVC), Polyvinylacetate (PVA), Polyvinylidiene chloride (PVDC), Polyvinyl alcohol (PVOA), Polyetheramide, Phenolics,
Polysulphone, Polyetheretherketone (PEEK), and Styrene acrylonitrile (SAN).
Contact us if you don't see your plastic or property listed.
aps_chemical research
Chemical Grafting Adhesives
Forming a covalent bond between two different
substrates.
Learn More>
abrasion resistance polycarbonate
Chemical Grafting
Understanding the molecular
structure and nature of organic and
the key to APS' research our
chemists have detailed knowledge of
the following offers an infinite
advantage:
  • Molecular make up of substrates such as plastics, rubber,
    wood, paper, glass, ceramics and metals.
  • Method of activating substrates to form sites for attachment of
    new functionalities.
  • Activity of functional groups on monomers and prepolymers
    and how to combine them to provide new and unique
    properties on substrates.
  • Interaction of monomers and prepolymers and in linking them
    together to form new polymer side chains.
  • Combining all reactive ingredients to formulate easy to apply,
    cost effective surface treatments, additives and adhesives.
  • Upscaling chemically grafted formulations from laboratory to
    pilot scale to full scale manufacturing using existing/minimal
    equipment.
  • Production of these unique formulation, supervised by a Ph.D.
    in polymer chemistry to ensure each shipment is quality
    controlled.
specialty chemicals
Product Enhancement:
APS' unique chemical grafting process results in
properties being permanently attached to the
substrate with the use of a specialized substrate
activator and monomer system.
Advanced Polymer Solutions was formed by four technical professionals
educated and experienced in polymer and organic chemistry, research and
development and engineering. As a result, APS offers over 75 years of
combined expertise in offering custom solutions to manufacturers in the
areas of product improvement and high impact commercialization
solutions to reduce costs and eliminate hazardous materials.

Frequently Asked Questions

Can Chemical Grafting impart desirable properties of an
expensive plastic onto a less expensive plastic?
Yes, the less expensive would then have the properties of a
more expensive plastic resulting in tremendous cost
saving.

Can Chemical Grafting work on any substrate?
No, although we have a vast array of activation monomers,
they cannot activate every substrate. Email us @
info@advancedpolymersolutions.com for a complete list of
substrates which cannot be grafted.

Can my company patent the formulation once it is
developed?
Yes, you will own the formulation, we will assist in
obtaining your patent.

Are the formulations safe?
Yes, The ingredients in all APS formulations will be
completely safe, can be water based in many cases, and
will conform to OSHA, EPA and, if required, FDA guidelines.

Can a chemically grafted formulation be used to attach
two different types of plastic?
Yes, in this case two different types of monomers will be
used to activate the substrate. This application would be
used as a coating between the two substrates.

Can the formulation be added to ink?
Yes to improve adhesion to various substrates, glass,
textiles, etc. Also to impart desirable properties into the ink
such as scratch resistance.

Once developed can Advanced Polymer Solutions
manufacture the coating or additive?
Yes, we can manufacture the formulation in any amount to
meet your requirements.

When grafting onto metals is any heat source required?
No, our activation monomers will bond to the metal forming
a covalent bond.

If you would like additional information regarding our
patented chemical grafting process or would like to know
how chemical grafting can benefit your company,
email us: info@advancedpolymersolutions.com

All information is strictly confidential, however prior to
releasing any information regarding your project to us, APS
will sign a non disclosure agreement.
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Let our Product Solution Specialists explain how a 1% polystyrene
additive can change the properties of polystyrene.
Learn More>
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Product Solutions Tell us about the problem you are experiencing with your substrate or production process  and we will
respond with solutions for your evaluation. Chemical Grafting can effectively reduce production cost.
Our typical response time is less then 48 hours.

Polystyrene Additive And Coating

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